SewerMAX® is a cost-effective sewer pipe system suitable for gravity trunk sewer mains. Manufactured from polypropylene, SewerMAX® pipes are highly resistant to chemical attack which can be common in sewerage and industrial wastewater pipelines. The material is also resistant in aggressive ground conditions, such as acid sulphate soils or saline ground waters.
Iplex SewerMAX® pipes and fittings are suitable for installation in the following applications:
- Gravity sewers
- Industrial trunk sewers
- Rehabilition of failed popes with slip lining techniques
BlackMAX® and SewerMAX® Technical Guide
Throughout Australia SewerMAX® has been chosen for its unique characteristics and properties including:
|Durability||The tough, ductile nature of polypropylene enable pipes to resist impact sustained in course of transportation and site handling, without damage|
|Abrasion and corrosion resistant||Polypropylene is notably resistant to abrasion and has excellence resistance to corrosive drainage. The material is resistant to aggressive ground conditions, such as acid sulphate soils or saline ground waters|
|Effective rubber ring joint||Designed for ease of assembly and jointing. Pipes can be cut to length on site and rejoined|
|Low embodied energy||Environmental benefits|
|Inground performance||High tolerance to deformation and can accommodate soil movement without structural damage|
|Smooth bore for hydraulic performance||Combined with their high resistance to scale and sediment build up provides excellent hydraulic performance. This can result in reduced grades to accomplish a given flow|
|Lightweight for ease of installation||Can be easily manoeuvred in confined areas by hand or with light lifting equipment. Site handling and efficiency is therefore improved, which can result in significant savings on installation|
|High pipe stiffness||Suitable for deep installations|
|Property||Value & Unit|
|Design Stress||17.5 MPa|
|Ultimate Tensile Strength||28.0 MPa|
|Ring Bending Modulus||1300 MPa|
|Tensile Modulus||3000 MPa|
|Property||Value & Unit|
|Max Continuous Service Temperature||50°C|
|Specific Heat||1045 J/kg.K|
|Thermal Conductivity||0.138 – 0.150 W/m.K|
|Coefficient of Thermal Expansion||7 x 10-5 / °C|
|Vicat Softening Temperature||>79°C|
Polypropylene is inherently resistant to a wide range of chemicals such as acids, alkalis, salts, wetting agents and alcohols. It is however attacked by oxidising acids such as fuming nitric acid or hot concentrated sulphuric acid, neither of which should be encountered in a drain. Polypropylene is swollen and softened by halogenated solvents (for example, trichlorethylene) and hydro-carbon solvents such as xylene and benzene. However, the effect is not immediate and the occasional contact with solvents such as petrol or diesel is acceptable for PP pipes used for drainage and sewerage applications.
SBR seals are also resistant to a wide range of chemicals such as salt solutions, alkalis, glycols and some alcohols. SBR is swollen by a number of organic solvents, however, the seals are encapsu-lated in the pipe profile and to a large extent, isolated from the contents of the pipe. As only a small part of the seal surface is in contact with liquid in the pipeline, any occasional spillages or illegal dumping of chemicals should have a minimal effect.
Standards and Approvals
Iplex SewerMAX® pipes and fittings are manufactured to the Australian Product Standard under third party accredited quality assurance system conforming to ISO 9001.
SewerMAX® pipe has ISO Type 5 third-party StandardsMark Certification, License number SMXXX accordance with AS/NZS 5065 “Polyethylene (PE) and polypropylene (PP) pipes and fittings for drainage and sewerage applications”.
SewerMAX® pipes and fittings have been appraised by Water Services Association of Australia (WSAA) for performance compliance with AS/NZS 5065 (WSAA Appraisal 03/05).
Iplex Pipelines has published verified Environmental Product Declaration (EPD) on our range of Polypropylene pipes. EPD’s are third party certified documents based on ISO 14025 and EN 15804 Standards that communicate transparent and comparable information about the life-cycle environmental impact of a product or service. Specifically, product declarations include information on the environmental impact of raw material acquisition, energy use and efficiency, composition of materials and chemical substances, emissions to air, soil and water and waste generation.
SewerMAX® Pipe Range and Dimensions
SewerMAX® pipes are available in diameters ranging from DN225 through to DN600 in SN10.
SewerMAX® Fittings Range
A range of standard fittings, including bends, tees, junctions, closed ends, couplings, plugs reducers and saddles are manufactured with SewerMAX®pipes.
PVC and GRP/VC composite fitting are manufactured specifically for use with SewerMAX®. pipe with socketed ends for connection to SewerMAX® pipe spigot.
A rang of stainless steel, jointing and repar clamps are available in sizes DN225, DN300, DN375, DN450, DN525 & DN600 for repairs and maintenance of SewerMAX® pipes. SewerMAX® SS Junction with reducing DN100 and DN150 DWV branch off-takes at 45o are also available, simplifiying lateral side connection to property branch sewer lines without the need of cutting-in a new junction. The stainless junction and clamps have been designed specifically for SewerMAX® and comply with the requirment of Austrlian Standard "AS4181 Stainless steel clamps for water work purposes".
SewerMAX® Rubber Ring Joint Poor joint performance can lead to majot problem with your asset. An inadequate joint can allow tree root intrusion, which can lead to pipe Blockages and ground water infiltration. Infiltration through the pipe joint can also cause silting of the pipeline and long-term maintenance issues. For this reason the duality of the joint is critical to the performance of any pipe system.
The SewerMAX® pipe joint has been designed to meet the perforrnanoe requirment of "AS/NZS 5065 Polyethylene and polypropylene pipe and fitting for drainage and sewerage application. The standard specifies a pressure test of 85 KPa and a vacuum test of - 85 KPa as well as a minimum contact pressure of 0.4MPa between the rubber seal and the pipe wall over a distance of at least 4mm. These conditions have show to provide high resistance to tree root intrution for plastic pipes.
BlackMAX® pipe are manufactured with a spigot and socket rubber ring jointing system. A profiled ring is located in the second through from the spigot end and is compressed as the spigot enter the socket. This jointing system can be use after cutting the pipe anywhere along its length. Joined pipes may be deflected by up to 3 degrees off-line after assembly.
Handling & Storage
Handling & Storage
SewerMAX® - Handling and Storage
Installation & Testing
Installation & Testing
Why is SewerMAX® yellow on the inside?
The Yellow inner linner allows for ease of visual inspecting during installation commissioning.
Is SewerMAX® approval?
SewerMAX® has been approved by all of the major water authorities in australia for gravity sewer application.
How deep can you bury SewerMAX®?
SewerMAX® pipe provide a higner factor of safety with a minimum stiffiness of not less than 10000N/m.m and are classified as SN10. SewerMAX® is suitable for cover heights of 2 to 13 meters. A full structure analysis to AS/NZS 2566.1 should be completed to confirm suitability.
Can SewerMAX® be used in industrial sewers?
SewerMAX® is made of polypropylene and therefore exhibits resistance to a wide range of chemicals and solvents. SewerMAX® is approved for use in industrial severs.
What sizes is SewerMAX® available in?
SewerMAX® pipes is manufactured in diameters, DN225, DN300, DN375, DN450, DN525 and DN600.
How do join SewerMAX® pipes?
SewerMAX® pipes and fittings are manufactured with a spigot and socket rubber ring jointing system.
Is SewerMAX® ribbed inside?
No, The inner wall is a smooth liner, providing excellent hydraulic performance.
Can you join SewerMAX® PVC Sewer pipe?
Yes, Rubber ring joint adaptors are available from Iplex Pipelines.
How do you repair SewerMAX® pipes?
Both BlackMAXTM and SewerMAX® pipe are can be easily repairs with purpose designed repair clamps.
What about jetting and root cutters to clean the lines. Can SewerMAX® be water jet cleaned?
Yes, provided appropriate methods are used. For complete information, refer to PIPA Guideline, POP205.
Can SewerMAX® be used for relining, If so how far can you push a string?
SewerMAX® pipe has been successfully used for relining existing corroded pipes and in boring application. The ground conditions and method of installation should be discussed with Iplex to determine its suitability.
Does SewerMAX® conform with the relevant standards?
Yes, Both BlackMAXTM and SewerMAX® conforms with AS/NZS 5065 ‘Polyethylene and polypropylene pipes and fittings for drainage and sewerage applications. SAI Global also certifies both products to the Australian and New Zealand standard.
Has BlackMAX® and SewerMAX® been appraised by WSAA?
Yes, The Product appraisal 03/05 SewerMAX® are regarded as fit for purpose and rated ‘A’ with a life expectancy in excess of 100 years!
What types of fittings are available for SewerMAX®?
A full range of standard fittings, including bends, tees, junctions, closed ends, couplings, plugs, reducers, saddles and adaptors are available providing a complete pipeline system.
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