Ductile Iron Pipe and Fittings
Pipeline Design
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Structural Design
Thrust Block Design For Fittings
For any rubber ring jointed pipeline system, provision must be made for potentially unrestrained forces at changes of size or direction in the pipeline, that is at bends, tees, reducers, valves and closed ends. In buried installations, fittings are usually restrained by concrete cast in situ. These thrust blocks are formed and sized to distribute the applied force from the fitting to a safe soil pressure at the soil / concrete interface . The resistance which can be provided will depend on the soil type and depth. Where bends are in the vertical plane with a convex profile downwards, the weight of the concrete anchor block alone may be the restraining force.
Hydrostatic forces in kilonewtons on rubber ring jointed fittings per ten (10) metres hydrostatic head.
Pipe DN
(mm) |
Pipe OD
(mm) |
90° Bend |
45° Bend |
22.5° Bend |
11.25° Bend |
Tee/
Closed End/
Valve |
| 100 |
122 |
1.62 |
0.88 |
0.45 |
0.22 |
1.15 |
| 150 |
177 |
3.41 |
1.85 |
0.94 |
0.47 |
2.41 |
| 200 |
232 |
5.86 |
3.18 |
1.61 |
0.81 |
4.14 |
| 225 |
259 |
7.31 |
3.96 |
2.01 |
1.01 |
5.17 |
| 250 |
286 |
8.91 |
4.83 |
2.45 |
1.23 |
6.3 |
| 300 |
345 |
12.96 |
7.02 |
3.57 |
1.79 |
9.16 |
| 375 |
426 |
19.76 |
10.71 |
5.44 |
2.72 |
13.97 |
Note: For concentric reducers the resultant thrust will be the difference between the “closed end“ forces for the two pipe sizes.
Soil bearing capacities in kPa – apply minimum factor of safety of 1.1
Soil Group
Description as per
AS 1786 |
Minimum Soil Cover Above centre line of
Thrust Block in Meters |
| 0.75 |
1.0 |
1.25 |
1.5 |
| GW, SW |
57 |
76 |
95 |
114 |
| GP, SP |
48 |
64 |
80 |
97 |
| GM, SM |
48 |
64 |
80 |
96 |
| GC, SC |
79 |
92 |
105 |
119 |
| CL |
74 |
85 |
95 |
106 |
| ML |
69 |
81 |
93 |
106 |
| OH |
0 |
0 |
0 |
0 |
Thrust blocks must be configured to distribute the hydrostatic force to a “wall” of undisturbed soil which is approximately perpendicular to the imposed load.
The equation for this calculation is :
A = T/ b x f
Where A = area perpendicular to force (m2)
T = hydrostatic thrust (kN)
b = soil bearing capacity (kPa)
f = factor of safety

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